FOUNDATION FIELD BUS:

A complex automated industrial system such as a manufacturing assembly line usually needs an organized hierarchy of controller systems to function. In this hierarchy there is usually a Human Machine Interface (HMI) at the top, where an operator can monitor or operate the system. This is typically linked to a middle layer of programmable logic controllers (PLC) via a non time critical communications system (e.g. Ethernet). At the bottom of the control chain is the fieldbus which links the PLCs to the components which actually do the work such as sensors, actuators, electric motors, console lights, switches, valves and contactors.

Fieldbus is an industrial network system for real-time distributed control. It is a way to connect instruments in a manufacturing plant. Fieldbus works on a network structure which typically allows daisy-chain, star, ring, branch, and tree network topologies. Previously computers were connected using RS-232 (serial connections) by which only two devices could communicate. This would be the equivalent of the currently used 4-20 mA communication scheme which requires that each device has its own communication point at the controller level, while the fieldbus is the equivalent of the current LAN-type connections, which require only one communication at the controller level and allow multiple (100's) of analog and digital points to be connected at the same time. This reduces both the length of the cable required and the number of cables required. Furthermore, since devices that communicate through fieldbus require a Microprocessor, multiple points are typically provided by the same device. Some fieldbus devices now support control schemes such as PID control on the device side instead of forcing the controller to do the processing.